Krispy Krunchy Chicken

Background

Krispy Krunchy Chicken (KKC) is a rapidly growing convenience store-based fried chicken brand known for flavorful and fresh food offerings. With more than 2,500 locations across the U.S., KKC’s franchisees prioritize consistent quality and efficiency to meet high customer demand while managing tight kitchen spaces.

The challenge: manual sifting and space constraints

Many KKC franchisees relied on manual breading and sifting processes to prepare their signature chicken, a method that, while effective, was labor-intensive and prone to inconsistencies.

Manual sifting introduced several challenges:

  • Labor intensity: Employees spent valuable time sifting breading, limiting efficiency.
  • Inconsistent results: Variability in manual processes sometimes led to uneven product quality.
  • Ingredient waste: Inefficient sifting methods resulted in breading waste, cutting into profits.

Additionally, space constraints in convenience store kitchens created logistical hurdles, as the manual process required larger, less flexible setups. Franchisees needed a streamlined solution to maximize efficiency without compromising valuable kitchen real estate.

SOLUTION

The solution: BBS from AyrKing

AyrKing introduced the Breader Blender Sifter (BBS), an automated system engineered to streamline the breading process while minimizing waste and maximizing consistency.

“Roger” Sanjeev Verma, co-owner of Waterfront Gas & Convenience Store, LLC, in Philadelphia, first found out about the BBS at a conference. “I’d always thought there should be something like this, and when I saw it, I got excited and decided to get one,” he said.

The BBS’s compact design allows it to fit seamlessly into small kitchen spaces, and its automated functionality simplifies the labor-intensive sifting process.

In addition, AyrKing made KKC’s BBS model dual-purpose, allowing franchisees to add a cover when the unit is not in use. This feature transforms the BBS into a prep table, providing an additional surface for other tasks while helping save space. Its casters also make it easy to move, enabling quick cleanup and better kitchen hygiene.

Franchisees quickly recognized the benefits:

  • Efficient and consistent: Most c-stores do not have one person dedicated to breading chicken; they’re performing other jobs within the store, and consistency is a real concern.
  • Space optimization: As Russell explained, “Every foot in a c-store kitchen is important,” so the BBS’s versatility was a significant improvement over previous setups. “The BBS is on casters, making it very easy to roll and clean the floor. I used to have a big table taking up a lot of space in a very small kitchen. Now the kitchen has more flexibility,” said Arun Joseph (“Joe”), co-owner at Waterfront Gas & Convenience Store, LLC.
  • Ease of use: Employees found the BBS intuitive, allowing them to focus on other tasks. “Anybody who does breading lights up when they see it. It’s the easiest thing,” Verma added.
“With the BBS, all you have to do is push a button. No way for human error.” — Jessica Russell, foodservice director at Clark’s Pump N Stop

The results: significant savings

KKC franchisees experienced remarkable savings and improved kitchen efficiency after implementing the BBS.

  • Labor efficiency: Russell, who oversees multiple KKC locations, noted significant time savings, freeing up employees to focus on other tasks. “It probably cut our sifting and breading time in half,” she said.
  • Ingredient savings: “We ran the numbers after using it for 5-6 months and we were saving 33-35% on the breading, producing consistent product,” said Verma. He shared that the BBS is a “no-brainer.”

Franchisees also reported an impressive return on investment. “This machine pays for itself in like a year and a half,” stated Geri Ortiz, regional operations manager at KKC.

Calculate how much breading and labor your specific operation can save with our Savings Calculator! 

“AyrKing guys listen and are always willing to answer, to see what they can do — and are willing to change.” — "Roger” Sanjeev Verma, co-owner of Waterfront Gas & Convenience Store, LLC

Partnering with AyrKing

Franchisees praised AyrKing for its exceptional customer support and dedication to solving problems.

Jessica Russell echoed this sentiment: “Anytime we have issues, they’re very, very good to help us get it resolved. If you’re thinking about working with AyrKing, just do it. You won’t be disappointed.”

BBS features

The Breader Blender Sifter combines innovative design and user-friendly functionality:

  • Compact design, perfect for small kitchens
  • Casters for easy mobility and cleaning
  • Automated sifting process reduces manual labor and ingredient waste
  • Durable construction ensures long-term reliability
  • Sifter brush blends and mixes seasonings evenly throughout, ensuring product consistency

Transforming c-store kitchens

AyrKing’s BBS has become an invaluable tool for Krispy Krunchy Chicken franchisees, helping them overcome space constraints, save on ingredient costs and improve operational efficiency.

For KKC franchisees like Russell and Verma, the decision to implement the BBS was a game-changer. Ortiz sums it up: “It’s the best piece of equipment you’ll ever have. Saves you money, saves you time, and keeps your employees happy. It’s the greatest thing since sliced bread.”

Learn more about how AyrKing can help your c-store foodservice operation.

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